隧道式干燥窑+隧道窑焙烧
Tunnel Dryer+ Tunnel Kiln
此工艺适用于生产产品规格较大的薄璧多孔(如楼板砖、大块薄璧多孔承重砖或空心砌块),
生产过程中配有自动码坯机或机辅手码坯,自动上下架系统等,干燥运坯方式采用干燥车与钢
托盘结合或固定式干燥车由牵引机运送至干燥室。
This technology is suitable for the production of the large thin-wall porous brick (such as floor brick, large thin-wall porous load-bearing brick and hollow block). It is equipped with the automatic setting machine Or robot hand, automatic loading & unloading system and so on. Green bricks are conveyed to the tunnel dryer through the combination of drying carts and steel pallets orth rough fixed type drying carts and dragging machines.
干燥车架层数由产量计算确定。干燥室热源为隧道窑余热,热介质通过外部管路系统供给干燥室,干燥室设有送风系统,排潮系统,运转系统及检测系统。工艺自动化程度高,干燥后残余含水率0.6%-6% ,干燥效率高。
The number of layers of drying frame is determined by output. The heat of the tunnel dryer is from the waste heat of tunnel kiln, the heat medium is supplied to the tunnel dryer via an external piping system. The tunnel dryer is equipped with an air supply system, a moisture exhausting system, an operation system and a testing system. This technology has high degree of automation, after drying, the residual moisture content is about 0.6% to 6%, and the drying efficiency is high.
室式干燥室+隧道窑焙烧
Big Section Drying Chamber+ Tunnel Kiln
此工艺适用于生严清水墙砖、地面砖、墙版、保温砌块、空心砌块、空心砖:按空心砌块计算每天产量约为500立方米。
This technology is suitable for the production of clean facing wall bricks, floor tiles, wall panels, insulation blocks, hollow blocks and hollow bricks; the daily output is about 500 cubic meters, calculated by hollow blocks.
该工艺配有自动码坯机或机械手码坯,自动上下架,子母叉车(也称指状叉车),湿砖坯体码放于钢托条或钢托盘上由子母叉车的子车送入干燥室干燥;平燥室热源为隧道窑余热,热介质通过外部管路系统供给干燥室,干燥室室设有送风系统,排潮系统,运转系统皮检测系统。工艺自动化程度高,干燥后残余含水率0.6%-6% ,干燥效率高。
It's equipped with the automatic setting machine or robot hand, automatic loading and unloading system, finger for klift, etc. The green bricks are set to the steel columns or steel pallets, and conveyed to the drying chamber by the finger forklift. The heat of the drying chamber is the waste heat of the tunnel kiln, the heat
medium is supplied to the drying chamber via an external piping system. The drying room is equipped with an air supply system, an exhaust system, an operation system and a testing system. This technology has high degree of automation, after drying, the residual moisture content is about 0.6% to 6%, and the drying efficiency is high.
全自动一次码烧工艺
Automatic One-Time Setting & Firing Technology
大断面隧道式干燥室+隧道窑焙烧
Large Section Tunnel Dryer+ Tunnel Kiln Firing
此工艺适用于生产以页岩、煤矸石为原料的KP1标砖,以及模数尺寸与KP1 接近的多孔砖,
孔洞率在25%-40%之间。4.6m窑炉配套生产可达150 .000块/天( KP1),配合750砖机,
两条窑炉的产能可达300.000块/天( KP1)。
This technology is suitable for the preduction of KP1 standard bricks with shale and coal gangue as raw materials, also perforated bricks, the modular dimension of which is similar to KP1 bricks, and the porosity of which is between 25% - 40%. The capacity of the 4.6m kiln is up to 150,000pcs/day (KP1 bricks). With the configuration of JKY75\60-40 extruding machine and two kilns, the capacity will be up to 300,000 pcs/day (KP1 bricks).
该工艺配套标准的全自动切坯、编组和机械手码坯系统,窑车经步进机精准定位,由机捕手夹头进行分缝码坯,定位准确,码坯方式灵活。窑车运转采用全自动控制系统,整条生产线的自动化水平高,值守人员少,产量大。
The technology is equipped with an automatic cutting system and a robot-hand setting system. The kiln cart is Precisely positioned by a stepper The bricks are separated by the robot hand grips with precise positioning and flexible setting methods. The kiln car is operated with the help of the automatic control system. The production line has a high degree of automation, and there are fewstaffon duty and the output is large.
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